The feeding system of the film industry helps the automation of film production

With the continuous improvement of the living standards of the Chinese people, the requirements for plastic films in the fields of food, medicine, agriculture, etc. are getting higher and higher. The traditional single-layer polymer film can no longer meet the demand. my country's plastic film is developing towards diversification, environmental protection and multifunctional composite film. This requires film manufacturing companies to transform from labor-intensive to technological innovation, gradually realize the automation of production, powder, feeding and other equipment, and continuously improve production capacity and intelligent manufacturing level.

In this transformation process, the central feeding system undoubtedly plays a key role. The central feeding system is an automatic conveying system for raw materials, which is responsible for the feeding of the extruder. A highly intelligent and customized central feeding system solution can help film manufacturers fully release the endogenous driving force of development, mobilize various positive factors to hedge against the growing cost pressure, and achieve quality and effective growth.

As a leading equipment and system supplier in the global plastics industry, Niasi focuses on powder/granular conveying engineering in the plastics industry and has more than 30 years of system planning experience. In view of the production characteristics of film manufacturers, Niasi tailors feeding system solutions for them. The Niasi film industry feeding system is equipped with a positive pressure blowing system, a centralized feeding system, a weighing metering and proportioning system, and a weightless feeding system. Through the coordinated operation between systems, it can improve the connection and process flow between processes, optimize the film manufacturing process, and improve the standardization, leanness, automation and intelligence of production. The solution has the following characteristics:

More intelligent. The Niasi film industry feeding system adopts microcomputer centralized automatic control. According to the distribution of machines and raw materials on site, it combines auxiliary equipment to realize data-based centralized feeding and control. It can feed materials without people, so that the whole factory can be unmanned and uninterrupted production can be achieved, which can greatly save labor costs and resource costs; and the central control console provides real-time data feedback to truly create intelligent digital operation and management of the factory.

More scientific. In the production process, the main material, recycled material, and additive are accurately mixed by the weightless metering feeder, and then mixed evenly with the online recycled broken edge material by the pneumatic conveying system to the mixing hopper, and then accurately fed to the extruder by the weightless metering feeder synchronized with the extruder capacity. And by cooperating with the special functions of each machine in the system, the special requirements of dehumidification, drying, conveying, metering, mixing, and proportioning of raw materials can be fully realized, thereby improving the yield rate and production efficiency.

Safer. The Niasi film industry feeding system has a variety of monitoring and protection functions, which can realize the control of all feeding equipment and prevent the occurrence of blockage in the storage bin, and the work is safe and reliable.

More environmentally friendly. In Niasi's central feeding system equipment, filters and fans can be installed in independent rooms outside the production site to keep the workshop clean, isolate noise, and realize an ideal dust-free workshop.

In recent years, intelligent manufacturing has developed rapidly around the world, which has had a profound impact on industrial development and division of labor, and has also provided an opportunity for the transformation and upgrading of the manufacturing industry, including the film industry. Niasi has a stable, professional, and excellent technical team, production team, and service system. It will strive to customize intelligent central feeding systems for users of my country's manufacturing enterprises, help them build intelligent, efficient, safe, environmentally friendly, and scientifically reasonable production systems, promote their intelligent transformation.